PPR is a sort of plastic material that has brought a revolutionary change in every sector whether its health industry, construction industry, electrical industry, agriculture, water transportation system, IT, etc. You may rarely notice a place where the PPR material has not approached for any application or task.
High chlorine element is involved in an organic form of PPR. To decrease the level or percentage of chlorine and to receive a balanced and safe PPR product it is sent across to multiple steps of development and quality assurance process. You can recycle the PPR-made products but you need to detach the component into parts then send them to the production unit.
PPR is a reliable and durable material that can sustain for at least 30 years. It is claimed that PPR products are best for 50 years if everything is in the right place.
How does PPR recycle by pipe manufacturer?
Two types of methods are used by PPR pipe manufacturer to recycle the products. Below we are mentioning both:
Feedstock PPR recycling
When PPR manufacturing units gather the waste PPR components they need to be processed into the primary chemical PPR material. To do this multiple processes are performed in which heating, pyrolysis, hydrolysis are main. The outcome of this process is relieved in the form of hydrocarbon products, calcium chloride, sodium chloride, and strong metal.
By utilizing these raw products we can form and fabricate new PPR components/products. This process is named Feedstock is suitable for the entire process because we are getting the most of the material to produce new PPR from the old, waste, and used PPR components.
Mechanical PPR recycling
We use grinding or any other method to chop the waste PPR products materials. We call these chopped parts recycled because it is about the remanufacturing phase of PPR products. The same cycle will be followed for the manufacturing process such as melting, shaping into the different designs of components.
This phase of the recycling process does not go across chemical reactions. It’s a sort of critical recycling process because to form the final products, additives are used. PPR is a rigid material to make it compatible for various applications and to increase the fluidity, flexibility and make it versatile for different applications areas, additives and plasticization are essential to add on.
For different applications, the composition and ratio are distinct for different PPR products. It should be in a balanced manner. Different manufacturers follow different manufacturing processes to form the products.
When we offer PPR waste products for the recycling phase, you can’t imagine what will come as an outcome. Because you don’t have any idea whether the product is under the recycling phase for the first time or it has passed a phase or two before.
In this process, the professionals keep these products separately for the recycling phase so we can get fresh, accurate, high-quality raw material to manufacture new materials.
The feedstock recycling method is much better than the traditional recycling method because this method is processed in the best manner to separate the necessary materials from the waste. This method is limited to a few phrases because the process is simple but expensive one after multiple Feedstock recycling processes, it may not be as clean as we desire.
Passing by years, new technologies are evolving and in the coming days, we never know what exciting things will associate with the PPR manufacturing process. Everyone is concerned about the safety and quality of the environment that is reducing because of the interference and industrial activities so we can expect that environmentally friendly options will pop-up in the future.
Types of PPR waste
Two types of PPR waste material are used to recycle the new products as per PPR pipe price list India by pipe companies in India.
- Post-industrial waste
- Post-consumer waste
Post-industrial-waste is a specially used and compatible material for the recycling process. This waste is gathered from the industrial production furnishing work practices. Under production cables, chopped wires, chopped product, PPR windows, etc. These waste materials are stored at manufacturing inventories separately so these are 100% recyclable.
Post-consumer waste material is not uniform as it is installed in multiple application areas. These products are not considered for recycling because it is installed for surface water transportation, explosion actions, and other damaged parts.